Sabtu, 27 Februari 2010

Toyota Tacoma Tundra 1995-2004 2 Levelling Kit PDF Installation Instruction


Before beginning the installation, read these instructions and the enclosed driver’s WARNING NOTICE thoroughly and completely. Also affix the WARNING decal in passenger compartment in clear view of all occupants. If any of these items are missing from this instruction packet, do not pro
ceed with installation, but call SKYJACKER® to obtain needed items. If you have any questions or reservations about installing this lift kit, call SKYJACKER® at 318-388-0816 for Technical Assistance or Customer Service departments. Make sure you park the vehicle on a level concrete or asphalt surface. Many times a vehicle is uneven (side-to-side) from the factory, but usually not noticed until a lift kit has been installed which
makes the difference more visible. Using a measuring tape, measure the front and rear (both sides) from the ground up to the center of the fender opening above the axle. Record below for future reference.
IMPORTANT NOTES:• Before installation of the TTU20MS make sure the bolt circle is correct for this application.
• Please refer to Parts List to insure that all parts and hardware are received prior to disassembly of vehicle. If any parts are found to be missing, contact your dealer as soon as possible.
• If larger tires (10% more than stock diameter) are installed, speedometer recalibration is necessary (see Toyota dealer or Tire Store).
• After installation, a qualified alignment facility is required to align the vehicle to factory specs.
Front Installation:
1. Secure and properly block the tires of vehicle on a level concrete or asphalt surface.
2. Raise the vehicle from the front center cross member and remove tires and wheels. (See Photo #1)
3. Disconnect outer tie rod from steering knuckle. Remove cotter pin. (See Photo #2), It may be necessary to strike the side of the
knuckle to dislodge the tie rod end. Be careful not to damage the tie rod end itself.
4. Disconnect the ABS line from the upper A-ARM..
5. Disconnect the sway bar end link from the frame and the side of the steering knuckle (See Photo #3). Disconnect the upper ball
joint from the top of the steering knuckle.
6. Remove the upper three strut mounting bolts from the upper frame. (See Photo #4). Remove strut assembly from vehicle.
7. Locate supplied 7/16″ studs and new front Aluminum Spacers. Apply thread locking compound to the coarse thread portion of the studs.
Thread in studs by hand until tight. (See Photo #5)
8. With studs installed, attach aluminum spacer to the top of the factory strut using the factory studs and nuts. Note: The Tundra factory
studs will need to be ground down 1/4” for proper clearance.(See Photo #6) Torque to 45 Ft. Lbs.
9. Install new strut assembly. Attach with new upper 7/16″ retaining nuts and washers. (See Photo #7) Only start the nuts at this time.
10. With upper nuts started, install lower shock retaining bolt @ the A-Arm.
11. Using a floor jack to raise the lower A-Arm, Re-Attach upper ball joint to steering knuckle.11. Re-Attach outer tie rod end. Torque retaining nut to factory specs.
12. Tighten upper 7/16″ nuts. Torque to 50 Ft. Lbs.
13. After both sides are completed re-attach sway bar and factory end links and ABS lines. (See Photo #8).
14. Install tires and wheels. Lower vehicle to the ground.
Download Toyota Tacoma Tundra 1995-2004 2 Levelling Kit PDF Installation Instruction

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